Grinding/Milling

WCSJ Series Universal Coarse Grinder

WCSJ_SERIES_universal_coarse_grinder.jpgWCSJ_SERIES_universal_coarse_grinder_set.jpg

Application: Coarse grinding of a wide range of materials in pharmaceutical, chemical and foodstuffs applications including viscous, hard, soft and high fibre materials. Suited for sizing applications.

Operating Principle:

Size reduction is achieved through a combination of both cutting and impact from rotating and fixed knives. Fabrication is from either stainless steel or carbon steel.

 

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CSJ Series Coarse Grinder

CSJ_series_coarse_grinder.jpg

Application:

This machine is designed as the ideal processing equipment before the fine milling process within the pharmaceutical, chemical and the foodstuff industry applications. Suitable for a wide range of materials and is not limited by viscosity, hardness, softness and fibre content.

Operating Principle:

This grinder has a horizontal type structure where the material is fed into the upper chamber through a hopper and by cutting and impact of both fixed and rotating knives it flows to the exit automatically under gravity and centrifugal force. Designed according to GMP standards and made of stainless steel, this machine has a simple structure, is convenient to clean and operates with a low noise, being the ideal equipment for coarse milling and sizing applications.

 

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WCSJ Series Coarse Grinding/Filter Collector Unitwcsj_series_coarse_grinding_filter_collector_unit.jpg

Application:

This machine is applied as a pre-grinder before fine milling process applications within the pharmaceutical, chemical and foodstuff industries. The mill is a new generation coarse milling type combining milling and material collection within the one machine

Operating Principle:

Incorporating a vertical design structure with the material being fed into the main chamber through a hopper. Size reduction is simultaneous cutting from both fixed moving knives and rotating impact of rotating knife. The milled material automatically is collected under the effect of centrifugal force, and the dust is filtered and recovered by a dust collector. Designed according to GMP standards and made from stainless steel.

 

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YGJ Series Roller MillYGJ_series_roller_mill.jpg

Application:

Mainly used to grind materials which have an oil content, such as, sesame seed, peanut and almond etc., also incorporated where sizing is called for an even final particle size.

Operating Principle:

The raw materials are fed into the top roller area from a hopper where they are milled into powder or sized by the action of the rollers. Different size of the final product is achieved by adjusting the gap distance of the rollers. The machine has advantages of reliable and simple operation, low noise and high capacity and is the best mill for oily materials. Different types of roll fluting may be supplied to suit varying milling applications.

 

 

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B Series Universal Impact MillB_series_universal_impact_mill.jpg

Application:

Designed for milling within a wide range of applications such as, pharmaceutical, chemical, and foodstuffs etc.

Operating Principle:

Particle size reduction occurs through the action of rotating and fixed fluted discs where material is reduced by impact and friction of the teeth and impact on the material. Designed according the GMP standards and manufactured from stainless steel, with a simple structure, high output and easy cleaning. This type of universal mill is suited to handling a wide range of material types.

 

 

 

 

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B Series Universal Impact Mill/Filter CollectorB_series_universal_impact_mill_filter_collector.jpg

Application:

Widely used within industries such as pharmaceutical, chemical and foodstuff etc. This combination mill is a new generation design combining, milling and dust collection within the one unit.

Operating Principle:

Through the relative attrition between moving and fixed fluted discs, the material is milled by impact and friction of the teeth and impact among the material. The milled material enters into the receiving hopper automatically through the effect of centrifugal force and the dust is filtered and recovered by the dust collector. Designed according to the GMP standards and made of stainless steel, this mill has no dust emissions during production.

 

 

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B Series Cyclone Combination Pulse Filter Impact MillB_series_cyclone_combination_pulse_filter_impact_mill.jpg 

Application:

This machine is used in industries such as pharmaceutical, chemical, foodstuff and for magnetic materials / powders etc. It is a new generation series combining pneumatic collecting and continuous discharge of the finished milled product.

Operating Principle:

This machine is made up of a receiving cyclone separator, pulse filter collector and pneumatic conveyor fan etc. by means of the motion between moving and fixed fluted discs the material is reduced by impact and friction of the teeth and impact on the material. The milled material flows into the cyclone separator with the bulk discharging from the rotary valve and the particle size can be adjusted by the screen aperture. Designed to GMP standards and made from stainless steel. The installation operates without dust emissions and is suited to ultra-high hygiene milling applications.

 

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GFSJ Series High Efficiency Impact MillGFSJ_series_high_efficiency_impact_mill.jpg

Application:

Designed for ultra-fine particle size reduction requirements, this machine is widely used in the pharmaceutical, foodstuff and chemical industries. Features: This machine is simple in structure, easy to assemble and clean. The milling chamber and all parts contacting the material are made of stainless steel which is both acid and corrosion resistant. The mill design is in conformity with hygiene requirements. In addition this machine has a smooth operation, convenient access for cleaning, low noise, high efficiency and low power consumption.

Operating Principle:

This machine is a high speed milling unit in which material is reduced by the effect of high speed blades which have a sharp edge on one side and an impact blade on the other. Blades of different sizes and shapes are available to suit different materials and the particle size can be altered through placement of screen or adjustment of speed.

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WF Series Fine MillWF_series_fine_mill.jpg

Application:

Applied for materials within the pharmaceutical, chemical and foodstuffs industries. This unit can be used for medium and small batch production or sample test laboratory milling requirements.

Operating Principle:

The operating principle is the hammer type with high speed and applied for reduction of materials with medium hardness and viscosity. The material is fed into the milling chamber via a hopper and reduced by high speed rotating hammers. The machine milling chamber is easy to assemble and clean, has a simple structure while being made of stainless steel. The complete machine meets manufacturing hygienic requirements.

 

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WF Series Fine Milling/Filter Collector UnitWF_series_fine_milling_filter_collector_unit.jpg

Application:

Applied for applications such as pharmaceutical, chemical and foodstuff etc. This machine is a new generation fine milling combination and collection design.

Operating Principle:

This machine is a hammer milling type operating at a high speed. The material is fed into the milling chamber through a hopper by a conveyor and reduced by high speed rotating hammers. The milled material enters the filter automatically under the effect of rotating centrifugal force and the dust is filtered and recovered by the dust collector through a system designed according to the GMP standards.

 

 

 

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WF Series Cyclone Pulse Filter Collecting Fine Mill

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Application:

Is widely used within the pharmaceutical, chemical, foodstuff, magnetic material and powder industries. This new generation type milling equipment combines both milling and filter collecting and continuous discharge into a receiving station.

Operating Principle:

This machine is made up of a mill, cyclone separator; pulse cleaner and pneumatic fan etc. Material is fed into a chamber through the hopper and reduced by high speed rotating hammers. The finished material flows into the cyclone separator by the induced fan and rotating centrifugal force, then discharged through a rotary valve. Fine material passes to the pulse dust-collector to be filtered and the cleaned air is recycled by the filter socks. The particle size can be adjusted by the screen size. It is designed to GMP standards and the complete machine is made from stainless steel and also meets the hygiene process operating standards.

 

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WFJ Series Fine Milling/Filter Collector SetWFJ_series_fine_milling_filter_collector_set.jpg

Application:

Is comprised of a main frame, auxiliary machine set and electrical control cabinet. This milling arrangement provides for processing specifications of uniform size and continuous operation and reaches the international advanced level being widely used for material standards in pharmaceutical, chemical and foodstuff processing applications.

Operating Principle:

Material is fed into the milling chamber by a screw conveyor to be ground by high speed rotating blades and then conveyed to the cyclone separator by means of negative pressure air conveyance before being discharged by the bag type collector. The dust is filtered and recovered in the dust collector through filter sleeves with the clean air exhausting to the atmosphere.

 

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GF Series Filter Collector/Milling UnitGF_series_filter_collector_milling_unit.jpg

Application:

This mill is suited to applications within the pharmaceutical, foodstuff, chemical and associated industries and is specially used for high fibre materials and high oil content material milling applications

Operating Principle:

This machine is made up of main mill, cyclone separator, pulse dust-collector and pneumatic conveying system. Material is fed into the chamber through the hopper and is milled by high speed rotating hammers. The particle size can be adjusted by screen aperture. The milled material flows into the cyclone separator by the induced fan and through rotating centrifugal force, and is then discharged through the blower. Dust material enters the pulse dust-collecting filtered where the air is recycled. The filter is designed to GMP standards, and the complete unit is made of stainless steel and there are no dust emissions from the process.

 

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YF Series Cyclone Separator/Filter Collector Milling UnitYF_cyclone_separator_filter_collector_milling_unit.jpg

Application:

This unit is suitable for incorporation within the pharmaceutical, food, chemical applications. With no limit to the viscosity, hardness and fibre content of the material, it is also provided with air cooling and is screen-free. It has a very good pulverisation effect on any material type and is especially suitable for fibrous Chinese herbs or oily materials.

Operating Principle:

This machine is made up of a feed hopper, classifier assembly, air swept pulveriser, pulveriser drive motor, receiving cyclone and filter collector. The material is fed into the pulveriser chamber through the feed hopper and pulverised by the rotating attrition unit. The fineness of the material is controlled by the adjustment of the gap between stepped gear and impact ring assembly. The air swept design classifier recycles the coarse fraction material to return to the milling chamber where it under goes further particle size reduction. Material which has been milled to the required particle size transfers to the receiving cyclone and filter collector for discharge. All contact parts are manufactured from stainless steel and the machine has features of convenient operation, low noise and easy maintenance.

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WFM Series Super Fine Vibrating MillWFM_series_super_fine_vibrating_mill.jpg

Application:

Used for super fine milling of fibre material in a wide range of applications including glossy ganoderma, liquorice, shrimp shell and every kind of bone and plant fibre. With the milling fineness reaching micron grade, this machine has reached an international advanced level for ultra-fine milling requirements.

Operating Principle:

This machine is a horizontal vibrating mill where the material is fed into the milling chamber through a hopper and is reduced through collision and grinding with grinding bars inside the chamber under the effect of vibration. It is equipped with a water cooling unit to control the temperature inside the milling chamber. It is designed to GMP standards and is made from stainless steel. This equipment can be operated under controlled conditions without dust emission or environmental pollution.

 

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QS-100 Jet Mill Application:QS_100_jet_mill.jpg

This mill is applied for pharmaceutical, chemical, foodstuff, minerals, pesticides, paint, fuel, new ceramic, magnetic and other brittle material ultra-fine milling and is especially suited for small businesses experimenting quantity and variety productions.

Operating Principle:

The machine operates using compressed gases and the initial material is delivered from the automatic feeder into the mill evenly and continuously where the pulverising nozzles at the periphery of the pulverising chamber force compressed gas from highspeed air flow nozzles into the pulverising chamber making powder particles impact and rub against each other. Following milling, the ultra-fine particles are collected into the filter collector and the air discharges through the filter socks. This machine is a simple structure, small volume and easy cleaning.

 

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JCFJ Series Classifying PulveriserJCFJ_series_classifying_pulveriser.jpg

Application:

The JCFJ Series Classifier Pulveriser is suited for applications requiring a controlled finished particle size within an even distribution curve. In operation the classifier function controls the particle size without over grinding. The Pulveriser is suitable for dry milling and grading of all types of organic and mineral materials with wide use within the chemical, metallurgy, mining, energy, electronics, medicinal, pesticide, plastics, paper manufacturing, pigment and paint manufacturing, dyestuffs, cosmetics and food industries.

Operating Principle:

Material is conveyed by a metering feeder to the milling chamber for particle size reduction with the fine fraction being classified for transfer to the receiving cyclone while the coarse fraction is transferred to the impact milling chamber for further size reduction. Milled material is re-classified for separation of the fine fraction until the required finished product specification is achieved. The finished milled product is discharged from the receiving cyclone and following filter collector

Features: The significant feature of this type of pulveriser is the classification function where material already at the required particle size is classified off without having to transfer to the milling chamber. This function increases the grinding efficiency and conserves energy. Other features include the capability of handling very hard materials, easy adjustment for the finished particle size, simple operation, fully enclosed grinding chamber and stable and reliable performance with no emissions.

 

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QLDJ Series Fluidised Jet MillQLDJ_series_fluidised_jet_mill.jpg

Application:

The QLDJ Series Fluidised Jet Mill is the largest super fine fluidised milling machine. It combines the manifold nozzle tube technology, fluidised-bed technology and horizontal grading technology and mechanical integration. It represents the developing trend of jet milling. The super-fine powder made by this machine is widely used in the pharmaceutical, chemical, mine energy, electronics, medicinal, pesticide, plastic, paper manufacturing, pigment, paint manufacturing, dyestuff, grinding paste food and cosmetic industries. It can also be used to grind high pure product such as polymer material, advanced electromagnetic material, magnetic material, semiconductor material, fine chemical, powder, catalyser, reagent, chemicals and activator etc.

 

 

Operating Principle:

The Fluidised Jet Mill consists of an air supply unit, grinding unit, powder grading and powder collecting facility. The compressed air from the air supply unit mixes with the particles from the feeding unit in the grinding chamber and forms the air solid phase flow. The supersonic airflow generated by the ejectors causes the particles to collide and impact into each other. Those particles then reach the required fineness and are released by the grading unit on the top of the machine. They are collected and packed by the collecting unit.

Features:

This machine has many advantages such as high-speed flow rate, high grading efficiency, low energy consumption, little material waste, capable of grinding material of great hardness, easy to adjust the fineness of the powder, easy operation, fully sealed chamber, wide application (can be used to grind heat sensitive material), stable and reliable operation.

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JM Series Two-Stage Colloid MillJM_series_two_stage_colloid_mill.jpg

Application:

This machine is applied for wet material, super fine particle reduction in the pharmaceutical, foodstuff, chemical and other industries suitable for emulsifying, mixing and milling all kinds of semi-moist or emulsion materials. Its main technical parameters meet international advanced standards.

Operating Principle:

With its rotating and fixed milling stones with different geometrical shapes rotating at high speed, this machine mills materials by cutting, pulverising and high frequency attrition. There are two stages of pulverising with the first one for fine pulverising and the second for super-fine pulverising. The pulverising fineness can be adjusted by changing the gap between the upper and lower stones. It can achieve the required effect of super-fine pulverising in a single pass. It is featured with compact conformation, steady running, low noise, corrosion resistant, easy cleaning, convenient maintenance etc. It is the ideal equipment for wet pulverising of a wide range of material types.

 

Range of Applications

Foodstuff Industry: Aloe Vera, dried flower petals, pineapple, ginger, ice cream, jam, syrup, soy bean, grass milk, soy milk, dairy products, malted milk, essence, drinks, emulsified chicken bones, etc.

Chemical Industry: Oil, paint, dye, coloring matter, pastes, lubrication grease, diesel oil, petrol activator, emulsified bitumen, adhesive, scouring compounds, plastic, glass steel, emulsified detonator etc.

Health/Chemistry: Toothpaste, shampoo, shoeshine, cosmetics, bath extractive, soap, hand creams etc.

Pharmaceutical Industry: Medical syrups, nutrition compounds, Chinese patent medicine, poultice compounds, biology produce, fish liver oil, pollen, queen bee plasma, bacteria, ointments, liquid tonics, spasmolytic, pancreas and enzyme preparation, emulsion and creams.

Construction Industry: Sealants including inside and outside wall types, waterproofing compounds, porcelain compounds, colorful sealants , pastel pottery and porcelain, enamel compounds etc.

Other Industries: Plastic industry, weave industry, paper industry, biological, chemical, environmental protection, economization on energy, coal floatation, universities, scientific research institutes etc.

 

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FYF Series Fruit and Vegetable Blending MachineFYF_fruit_vegetable_blending_machine.jpg

Application:

The machine is suitable for fruit and vegetable food processing applications and is used for restaurants, canteen in large scale enterprises and food factories. The machine slices fresh fruit and vegetable, into mashed and reduced particle form such as garlic, ginger, vegetables, fresh chili and fruits.

Operating Principle:

The machine is made up of a material barrel, cutting knives, sealing assembly, frame, and motor and driving shaft. The motor is installed up to the barrel and the driving shaft is directly located within the product barrel. There are two blades on the top of the shaft and the blades are installed as a X form so there is no dead angle and to improve efficiency. The blades are made of high quality stainless steel and are heat treated for long life and optimum sharpness. The sealing arrangement between the driving shaft and material barrel is made of silicon rubber. All component parts are made of food grade stainless steel while the operation is simple and convenient.Screenshot_122.png


Screeners

ZS Series High Efficiency ScreenersZS_series_high_efficieny_screening_machine.jpg

Application:

This machine is applied for continuous screening of powder and granular materials within the pharmaceutical, chemical, foodstuff, agriculture and related industries.

Operating Principle:

Comprised of a vertical out of balance vibration motor drive assembly, screen base, mesh frame, screening chamber and rubber vibratory isolation arrangement. This can be used either for single layer or multilayer grading and sifting and features a compact structure, convenient handling and maintenance, stable operation, low noise, compact size and heavy duty fabrication.

 

 

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ZS Series Vibrating ScreenerZS_series_vibrating_screener.jpg

Application:

ZS series screener is applied for continuous screening of powder and granulates within the pharmaceutical, chemical, foodstuff, agriculture and related industries.

Operating Principle:

This machine is comprised of an inlet hopper, vibrating drive, screen frame assembly, coupling and motor. The vibrating screen frame assembly is fitted up to the vibratory motor spindle and bearing. When eccentric weight is conveyed to the centerline of the spindle through the motor drive, it generates centrifugal force under an unbalanced state by which material is forced to form regular eddies inside. The amplitude of the weight adjustment can be regulated according to different materials and screens. The machine features a compact structure, high productivity, low noise, low energy consumption and convenient operation and maintenance.

 

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ZS Series Vibrating Rectangular ScreenerZS_series_vibrating_rectangular_screener.jpg

Application:

Designed and engineered with advanced technical features and to meet GMP standards, this machine is widely used for grading and screening of a wide range of material types.

Operating Principle:

This machine is comprised of a screen box, vibration drive and damper arrangement. The vibrating frame and screen box are connected with isolation rubber dampers fixed to the screen frame. Centrifugal force is generated from the out of balance vibratory drive to impact a screening motion to the screen box. Up to four separations may be arranged according to requirements.

 

 

 

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LXS Series Centrifugal ScreenerLXS_series_centrifugal_screener.jpg

Application:

An ideal screening machine used in pharmaceutical, chemical, and the foodstuff industries. This screener is particularly significant for screening high fibre, high viscosity, and high humidity, electrostatic and clammy type of products.

Operating Principle:

Material is fed into the screen zone via a metering feed screw conveyor, where through centrifugal action the fine material passes through the screen aperture and the coarse fraction passes to over tail.

 

 

 

 

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Mixers

 

EYH Series 2D Motion MixerEYH_series_2D_motion_mixer.jpg

Application:

This type of mixer is suitable for the mixing of dry, powder and granule materials for the pharmaceutical, chemical industries etc. and especially for the mixing of materials with high moisture content and a wide particle size distribution.

Operating Principle:

The mixing unit is a cylinder shaped barrel without any devices inside. Rotation is maintained via a trunion wheel arrangement where the relative drum position may be adjusted according to requirements.

 

 

 

 

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CH-V Series High Efficiency MixerCH-V_series_high_efficiency_mixer.jpg

Application:

This machine is used for the mixing of dry powder and granulate materials in the pharmaceutical, foodstuff, chemical and other industries.

Operating Principle:

The rotating V shaped mixing assembly is loaded via the top hatches and the mixing action is maintained through the interaction of the material within the chamber while rotating to produce a backwards and forwards motion. The discharge is from the outlet butterfly valve.

 

 

 

 

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SWH Series 3D Motion MixerSWH_series_3D_motion_mixer.jpg

Application:

This machine is applicable for mixing powders and granulate material in the pharmaceutical, chemical, foodstuff, lighting, electronic, mining, metallurgy and scientific research industries.

Operating Principle:

This machine incorporates a base mounted governing motor shaft, rotary connection assembly and barrel unit. The material barrel is driven by the positive shaft to develop a complex movement including horizontal, vertical and rolling motions etc. which causes the material to move in three directions along the barrel for highly uniform mixing of various material types. This machine is a fully enclosed, high efficiency, energy saving mixer. When the material is being mixed, no centrifugal force applies and gravity segregation and laminar accumulation does not occur. In addition, it has larger loading capacity, short mixing time and high efficiency

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CH-VI Series Forced-Type Agitator Mixer

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Application:

Based on international advanced mixing technology and designed for optimum performance, the VI type forced mixer is used in pharmaceutical, foodstuff and the chemical industries. The mixing effect is achieved through the combination of the “V” shall and internal agitator action.

Operating Principle:

This machine can mix blends of relatively fine powder as well as agglomerates of materials with relatively high moisture content. The internal agitator refines and homogenises the material as this is blended within the “V” shell mixing action.

 

 

 

 

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W Series Double Cone MixerW_series_double_cone_mixer.jpg

Application:

Suited to blending free flowing powders and granular products for consistent cv specification requirements and capable of short time mixing. The Double Cone series mixers are used for material mixing in such industries as pharmacy, foodstuff, chemical, plastics and foodstuff industries.

Operating Principle:

This machine can rapidly mix free flowing materials and materials with a certain water content. With a high mixing speed and good mixing effect, the mixing uniformity rate can reach over 95%. The design meets all GMP standards and these mixers have a simple structure, convenient operation and maintenance.

 

 

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CW Series Agitator Type MixerCW_series_agitator_type_mixer.jpg

Application:

Developed for optimum mixing of agglomerated and variable particle size materials and based on the W series double cone mixer. This machine adds a stirring unit which can be used for material mixing in such industries as pharmacy, foodstuff, chemical and related industries.

Operating Principle:

This machine can rapidly mix free flowing materials and materials with a certain water content. With a high mixing speed and good mixing effect, the mixing uniformity rate can reach over 95%. The design meets all GMP standards and these mixers have a simple structure, convenient operation and maintenance.

 

 

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DLH Series Nauta MixerDLH_series_nauta_mixer.jpg

Application:

This is a new type high efficiency and high precision mixing machine which is widely used for mixing of powder or paste materials in the pharmaceutical and feed industries.

Operating Principle:

The machine consists of single screw and type S blades. It features a large agitating area with a high mixing speed and no dead areas. It is more suitable for mixing material with great disparity in specific weight and mixing characteristics. This machine is fabricated from stainless steel and is in compliance with GMP standard.

 

 

 

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WLDH Series Horizontal Ribbon MixerWLDH_series_horizontal_ribbon_mixer.jpg

Application:

The WLDH Series Horizontal Ribbon mixer is a well proven product which ensures high efficiency mixing. It is widely used in the solid-solid (powder material) and solid–liquid (powder material & fluid material), mixing within the fields of the chemical, pharmaceutical and foodstuff industries.

Operating Principle:

WLDH series mixer is comprised of a mixing barrel, spiral ribbon and driving assembly. The spiral ribbon is made of two layers that are the inner ribbon which conveys the material to move outwards while the external ribbon conveys the material to move inwards. This forms an efficient circulation of material within the machine body; the ribbon mixer can achieve a rapid mixing efficiency in a very short period. These units are fabricated in stainless steel and complies with the GMP standards.

 

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CH Series Horizontal Single “Z” Arm Type MixerCH_series_horizontal_single_z_arm_type_mixer.jpg

Application:

This stainless steel horizontal “Z” arm type mixer is widely used for mixing powdery or paste material in the pharmaceutical, chemical and foodstuff industries.

Operating Principle:

The” Z” type paddle is rotated through a mechanical driving action which pushes the material to turn repeatedly and mix uniformly. Operated with an electrical control, it can set the mixing time to automatic stop and the electric discharge operates thus improving the mix quality of each batch of material and reaching a high homogeneous finished mix blend. Standard: All contact parts are fabricated from stainless steel and the machine has a front tilt for discharge.

 

 

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WSH Series Double “Z” Arm Type MixerWSH_series_double_z_arm_type_mixer.jpg

Application:

This machine is horizontal double “Z” arm type mixer which is widely used in pharmaceutical, chemical and foodstuff industries for mixing powder or paste material and especially for high viscosity and high density material.

Operating Principle:

The double “Z” type paddles provide a mixing action which is a combination of bulk movement, smearing, stretching, folding, dividing and re-combining as the material is pulled and squeezed against blades, saddle and side walls. The blades are pitched to achieve end to end circulation. All contact parts are in stainless steel and the machine has a front tilt for discharge. Features for automated operation are provided.

 

 

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Granulators

GHL Series High Speed Mixing Granulatorghl_series_high_speed_mixing_granulator.png

Application:

The GHL high speed mixing granulator is a high efficiency unit which can mix different types of powder material to granules in one procedure. It is widely used for pharmaceutical, foodstuff and chemical industry applications.

Operating Principle:

The powder material and adhesive are blended within the mixing chamber for transferring through the high speed cutting assembly to from uniform granules.

 

 

 

 

 

 

 

 

 

Features:

1. The machine incorporates a horizontal structure mixing arrangement for optimum efficiency.

2. The drive shaft is fitted with air purge seals for secure leak proof operation.

3. Granulation process incorporates fluidisation for efficient operation and flow ability with a reduced drying time required.

4. Compared with the traditional process, there is a saving of approx. 25% in binder required.

5. The time for mixing in the dry stage is 2 minutes and the time for granulating is 1 – 4 minutes. Compared with the traditional process which is 4 – 5 times longer.

6. All operations including dry mixing, liquid addition and granulation are performed under the GMP standards.

7. The complete operation has inbuilt safety and protective measures.

8. The mixing and cutting speeds are controlled through a frequency variator to enable the granule particle size to be regulated.

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GK Series Dry Granulatorgk_series_dry_granulator.jpg

Application:

This is a new generation unit that utilises the crystallised water within the material to pelletise the powder into granules. The machine features a novel and advanced design structure, has stable and reliable performance and is easy to maintain and clean. Granules made by the machine can be pressed into tablets or capsules and is mainly used for granulation in the pharmaceutical, chemical foodstuff and other related industries. It is especially used for granulation of materials not suitable for the wet granulation process.

 

 

 

 

 

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YK Series Reciprocating Granulatoryk_series_reciprocating_granulator.jpg

Application:

Widely used in the pharmaceutical, chemical and foodstuff industries for producing various size granules from agglomerated and lumpy materials. These machines are ideal for preparing block and lump product ready for further incorporation into blends, mixes and solutions. Finish is in food grade stainless steel.

Operating Principle:

The reciprocating arm is fitted with either beaters, brushes or UHMW polyethylene paddles. The machine agitates against the fixed profiled screen which sizes the finished product according to aperture fitted.

 

 

 

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ZL Series Rotating Granulatorzl_series_rotating_granulator.jpg

Application:

The rotating granulator is the ideal equipment for applications within the pharmaceutical, foodstuffs, feedstuffs, chemical and solid beverage type industries and is especially for materials having a high viscosity. It operates continuously to produce an even and free form granulated finished product ready for further drying. The operation is simple and easily setup while the granulator incorporates stainless steel contact parts and hygienic operating features enabling easy cleaning

 

 

 

 

 

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KZL Series High Speed Granulatorkzl_series_high_speed_granulator.jpg

Application:

Widely used within the pharmaceutical, chemical and foodstuff industries with good effect. In operation, a rotating knife set operates against the set screen having the required aperture size. Material particle size smaller than the screen passes to the discharge while the larger particle size materials are reduced. All contact parts are made of food grade stainless steel and the design is to GMP standards.

 

 

 

 

 

 

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Dryers

SZG Series Double Cone Rotary Vacuum DryerSZG_series_double_cone_rotary_vacuum_dryer.jpg

Application:

The rotary vacuum dryers are mainly used for drying and mixing of material in the pharmaceutical and food industries.

Operating Principle:

This machine has a very good drying and mixing effect for heat sensitive, easy oxidising and noncrystalline materials as well as for solvent recovery in materials and drying strong irritating and toxic material. With a rapid drying speed and uniform product sample, there is no pollution within the material and the hygienic design ensures even blending and drying with the advantage of easy cleaning and simple maintenance.

 

 

 

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RXH Series Hot Air Circulating DryerRXH_series_hot_air_circulating_dryer.jpg

Application:

The RXH series is applied for drying and dehumidification of material in such industries as pharmaceutical, chemical, foodstuff, light, heavy industries etc., as well as heating and dehumidification of products including raw medicines, original medicines, traditional Chinese medicine tablet, powder, granulate materials, pigments, dyestuffs, dried vegetable, food, plastic resin, electric element and baking finish applications.

 

 

 

 

 

 

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YZG_series_round_static_vacuum_dryer.jpg 

FZG, YZG Series Static Vacuum Dryer (Square & Round Types)

Application:

Incorporated for high efficiency tray drying, using the combination of heat and vacuum in order to optimise heat transfer from a wide range of reasonably free flowing materials. The feature of applying vacuum to the drying chamber ensures uniform and even drying throughout. Vacuum dry is divided into static and dynamic drier. The model YZG round vacuum drier of the model FZG square vacuum drier belong to the static drier type while the model SZG double cone rotating vacuum drier belongs to the dynamic drier type. When raw material is dried within the static type drier, the raw material is in static state and its shape remains stable.


Where double drying is carried out within the rotary model SZG double cone unit, the drying time is lowered due to the continuous agitation of the material and the more even exposure to both heat and vacuum under the state of vacuum, the boiling point of the raw material will be lowered. Therefore these dryers are suitable for drying raw material that are unstable or thermally sensitive. The vacuum dryer also has good air retention and is suitable for drying raw materials that contain strong and toxic gases and where solvents need to be recovered. The vacuum dryer is widely used in the pharmaceutical, chemical, foodstuff and dyestuff industries and the design is in conformity with the requirements of GMP.

Note: SZ water ring vacuum pump can be used together with the mechanical pressure pump in order to increase the vacuum level.

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1. When ordering please choose the type of vacuum dryer in accordance with the physical property, primary moisture and final moisture of raw material to be dried and factors such as temperature, vacuum, drying amount and time required etc. vacuum dryers with the same model type have four methods of heating i.e. steam, hot water, heat conduction, oil and electric. For example, in order to increase the output of product, the number of drying layers can be increased.

2. The auxiliary equipment to suit the vacuum system is indicated in the user’s manual and can be supplied and installed at the factory. Please indicate the requirements when ordering.

3. For any special requirements, the factory can also design, manufacture and install as requested.

 

 

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GFG Series High Efficiency Fluidised Bed DryerGFG_series_high_efficiency_fluidised_bed_dryer.jpg

Application:

This machine is used for drying of granulate material having a particle size of up to 0.16 mm and is applicable for quick drying of wet granulate and powdery materials as well as finished products and intermediate (semi-finished products) in such industries as pharmacy, foodstuff, light and chemical processing.

Operating Principle:

In operation air passes through a purification cabinet and heater, and from high speed airflow transfers up through the decks having perforated holes. The material reaches a fluidised state with the high velocity heated air carrying off the released product moisture. The evaporated air transfers via filters to atmosphere as the process is a batch operation. Full automation features are provided to enable consistent repeat performance.

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ZLG Series Vibratory Fluidised Bed Dryer

 

Specifications:

1. Available in a wide range of sizes and capacities

2. Contact parts are to GMP standards and manufactured from food grade stainless steel

3. Fully ISO approved

4. Available as turnkey installed unit with all ancillary equipment items or as an individual processing unit for replacement / upgrade requirements

 

 

 

 

Application:

This machine is suited to handling a wide range of food, industrial, chemical, agricultural and related product types which have a free flowing characteristic and are able to be fluidised. The raw material is fed into the machine at the head end using various feeding devices according to the material flow ability characteristics and moves forward continuously along the horizontal fluidised bed under the combined action of vibration and air pressure. The hot air passes through the bed and evaporates the product moisture with this being carried off to the following filter collector / receiver or optional cyclone separators or the combination of both. The completed dried product discharges through the discharge outlet for further screening or cooling according to process application requirements.

Features: The hot air may be supplied as either direct heat from a gas furnace or from an indirect heat exchanger, steam to air, hot water to air, furnace gas heating etc. The initial material is heated evenly with complete contact across the full bed surface area and the drying capacity is high with typical energy savings of around 30% compared to alternative type dryers. In combination with the fluidise effect the vibratory motion of the deck is incorporated from two out of balance vibratory motors which enable variable adjustment and are stable in operation have lower maintenance and ensures quiet operation. The fluid state of the material on the feed bed remains stable with no dead spots or blind areas and may be altered by adjustments to air flow, vibratory amplitude and bed tilt angle. Further regulation to the material flow rate and product dwell time may be made by incorporation of a V/S controller to the two vibratory motor drives. Product ingredient degradation is minimal and this type of dryer is well suited for handling friable materials as well as products which have a wide range of particle size features or differing density product types. The fluidised bed processor is a completely enclosed operation and does not exit dust or process air to the atmosphere.

Operating Principle:

The fluidised bed processor is suitable for drying, drying and cooling or simply cooling applications and may be supplied with a range of support processing equipment to meet a wide range of applications such as:

• Pharmaceutical and chemical industries: Press tablets and granules, boric acid, borax, dihydroxybenzene, malic acid, and urea etc.

• Foodstuff Industries: Breakfast cereals, monosodium glutamate, sugar, salt, grains, pulses, processing residue products etc.

• Agro Chemical Applications: Drilled seed drying, fertiliser granulation drying / cooling residue etc.

 

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DW Series Belt Dryer

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Application:

This type of dryer is suitable for drying materials with in a wide range of applications including pharmaceutical, chemical, foodstuff, gum, electronic, de-watering vegetables, particle feed, gourmet powders, shredded coconut, stuffing, organic color compound, rubber, acryl fibre, medicinal products, medicine material, small wood product, plastic products, aging and solidification of electronic components etc.

Features:

The materials are uniformly spread onto the mesh belt by the material spreader. The mesh belt generally has 12 – 60 mesh stainless steel wire and it is drawn and moved inside the dryer by a transmission unit. The dryer is composed of several units, the hot air is circulated separately some exhaust gas is discharged with a special moisture elimination blower. The waste gas is controlled through an adjustment valve. The hot air passes through the mesh belt covered with the material from the top to the bottom or from the bottom to the top and this will complete the heat and mass transfer process. The finished dried product drops into the material collector continuously. The top and lower circulation units can be equipped according to the users demand and the unit can be selected according to the particular drying requirements.

Operating Principle:

Widely used for drying agglomerated, strip, pelleted, flaked, extruded and similar type materials, and is used for drying high moisture content and lose state materials having good ventilation. The machine is suitable for the materials such as de-watering vegetable, herbal leaf materials and others for which the water content rate is high, and high temperature is not recommended. The machine has the advantages that its drying speed is fast and the evaporation strength is high with the product quality being good. The de-watered filter cake and similar paste type materials as well as high fibre products may be readily dried. The machine design meets GMP standards and operation is via an automated control system.

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LPG Series High-Speed Centrifuge Atomising DryerLPG_series_high_speed_centrifuge_atomising_dryer.jpg 

Specifications:

1. Available in five sizes/capacities

2. Contact parts to GMP standards and manufactured from high grade stainless steel.

3. Fully ISO approved.

4. Suitable for drying emulsions, suspended liquids and liquid materials

 

Application:

The LPG series high speed centrifuge atomising dryer is a specialised type of dryer suitable for drying emulsions, suspended liquids, emulsified liquids etc. The principle has a unique advantage in drying polymers and resins, dyestuffs and pigments, ceramics, gloss, de-rusting agents, pesticides, carbon hydrates, dairy products, detergents and surfactants, fertilisers, organic compounds, inorganic compounds etc.


Features:

A rapid drying efficiency of 5 – 15 seconds and is normally suitable for drying thermal sensitive raw material. It is ideal for drying colored, small and physical appearance materials. This machine has a stable operation with convenient regulations and controls and is suitable for continuous processing operations. The distribution, fluidity and solubility of finish product meet the international standards.

Operating Principle:

Hot air is supplied to the top of the drying chamber via either a direct heat or indirect heat air filter and enters the chamber tangentially. In concert the liquid material to be dried is atomised via a centrifugal atomiser at the top of the dryer chamber via a pump and filter arrangement where the liquid forms atomised droplets. The liquid droplets and hot air converge and evaporation of the droplet surface liquid occurs rapidly. The dried material is drawn down into the receiving hopper section for discharge to the cyclone separator. Hot moisture laden air transfers to the atmosphere via the exhaust system.

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FL Series Fluidised Granulating DryerFL_series_fluidised_granulating_dryer.jpg

Features:

Mixing, granulating and drying are completed within a single process and the process is completely sealed with no dust emissions to atmosphere. The filter media has anti-static properties for added safety and explosion relief features are installed. All contact surfaces areas are rounded and designed for easy cleaning with sight glass inspection ports being fitted. The loading and unloading is easily carried out.

Operating Principle:

Granulation of the solution occurs through droplets fluidising when coming into contact with the hot air within the spray chamber. Clean heated air is introduced into the lower spraying area where it rises to contact the sprayed liquid. The rapid evaporation of moisture within the droplets produces granules which remain in suspension in a fluidised state. The evaporated high moisture air discharges via a filter assembly to atmosphere while the formed granules accumulate in the removable sealed hopper assembly. In operation the fluidised granulator produces an even particle size finished granule as a continuous operation. All contact parts are manufactured to the GMP standards in stainless steel and complete operation is controlled from an automated process control panel where parameters may be set according to process requirements.

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Conveyors

ZKS Series Vacuum ConveyorZKS_series_vacuum_conveyor.jpg Screenshot_154.png

Features:

The vacuum conveyor is designed for industrial applications incorporating heavy duty components and is the ideal transfer equipment, used for transporting powder materials, granular materials and powder and granular materials for feeding the materials directly into mixers and processing applications. It reduces the likely dust emissions and is GMP certified. It is widely used in the pharmaceutical, foodstuff, feedstuff, chemical and plastics industries and for general processing material handling applications.

Operating Principle:

The vacuum conveyor consists of a vacuum unit (no oil, no water), feeding tube, PE filter, vacuum hopper, automatic control device, pneumatic discharging device and a compressed air pulsing unit. The models ZKS-5 and ZKS-6 are newly developed products having the characteristics of low power consumption high capacity, low noise and reliable operation. It is the ideal type of equipment for transferring powder and granular materials to mixers and processing equipment including packers, reactors etc.


Screw Conveyorsscrew_conveyor.jpg

Operating Principle:

Widely incorporated to feed processing equipment, i.e. impact mills, screeners, packers etc. Also incorporated as a metering feeder for process applications. Features: Supplied as solid shaft stainless steel fabricated units, complete with tipping station incorporating vibratory unit in sizes 75, 100, and 125 mm ø and lengths to suit application or optional flexible screw conveyor series in 75, 100 and 125 mm ø sizes capable of handling virtually any bulk solid materials. The flexible type conveyor has the added advantage of being able to accommodate varying installations location requirements such as bending around, over or beneath existing facilities. Suited to handling materials that can bridge, pack, fluidise and be otherwise hard to handle.


Belt ConveyorsSSJ_Belt_Conveyor.jpg

Operating Principle:

Incorporated within the process applications for transfer from one process to another, particularly for finished products and larger particle size materials. Is widely used for handling friable products likely to be damaged by screw conveyors or pneumatic conveying.

Features:

Suited to high capacity transfer of granular and processed finished products where minimum degradation is called for. The range of belt conveyors may be supplied to convey at lengths of up to 10 meters. The advantages include all food grade construction, easy clean down, high capacity, hygienic compliance, and sturdy design and available to suit specific applications. All fabricated components are of 304 stainless steel with a PVC cleated belt.


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