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12  Control Systems
 

Optional arrangement may be provided to suit the equipment installation and process application.


 
A     Control System with Conventional 
        Switching  Interface Cabinet 

The switching cabinet is built up using proven relay technology.  A diagram of the plant is printed on the front showing the individual machines and adjustment elements.  The sole automation is to be found in the reverse interlocking of the machines.
 

B     Control System with Conventional Switch  Interface Cabinet 
        and Processor Unit 

Switch cabinet set up as under A but with automatic measuring of the recipe using a component weigher with metering processor.


 
 C     As for A and B but with PLC
         Memory-Programmable  Control 

 Functions as for A and B though the control and
 interlocking of the individual machines is achieved not with
 relays but by means of the PLC.
 

D     Control System with a Intermediate Level of  Operational PLC
        and MCC 

Design as for A and C whereby individual parts of the plant can be switched on with a single switch.  Simple, unsupervised operations, for example night-time operating are possible.


 
E     Control System with a Higher Level of Operational PLC and 
        Central MCC 

Central contactor cabinet and PLC operation generally by means of a keyboard and monitor screen.  The operator gives one or more commands to the control system, whereby these are then processed either one after another, or, preferably, parallel to each other.  A command for product intake could be as follows:
* Input of product identification (abbreviation, number)
* Input of product source (intake hopper, exhaust, etc.)
* Input of require processing (awning, cleaning, etc.)

For plants requiring additions by hand a number of these additions can be prepared.  In automatic operation the control system makes such an addition to each batch independently.  It is possible to connect the control system to a host computer, permitting, for example:
* Automatic stock-keeping on the basis of weighing data
* Recipe management
* Order management


 
F     As for E but with decentralized 
       separate PLC 

Operation of units with separate MCC stations running from a central control command center.

G     Process Computer Operational 
        Control

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Special process computers were developed for the control of hammer mills, feedstuff presses, automatic moisture control and liquids metering.  The functioning of these process computers is based on the compact control unit SIMATIC S 5. 

With these control systems it is possible to control the decisive process stages in the flour mill or pelleting plants with:
* A high degree of reliability;
* High accuracy; and
* Practically operator-free working.


 
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