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5     Drying and Cooling Machines

The range of dryers and coolers supplied by Grain Tech Engineering and suited to industrial processing applications include the following types:

* Continuous Fluid Bed
* Static Fluid Bed
* Counterflo Cooler
* Counterflo Dryer
* Combination Counterflo Dryer/Cooler
* Multi Pass Belt
* Single Pass Belt 
* Bed
* Rotary Drum
* Pneumatic
* Continuous Tower

Combination processors include - stabilizer/dryers and conditioner dryers.

Each dryer/cooler supplied is specified according to the process application requirements following determination of the material characteristics perameters and specifications while also taking into account the total installation ancillary equipment requirements in order to provide a complete operational system.


 
Advanced Technology in Heat and Mass Transfer

Each of the types of dryer and cooler are suited to specific applications:
 
Continuous Fluid Bed
Features

* Extremely high heat transfer coefficient;
* Drying residence time adjustable;
* May be arranged to break up lumpy
  materials;
* Sanitary design permits the same
  machine to process different materials;
* Easy operation and maintenance.
 

Typical Applications

Excellent for processing breakfast cereals, specialty grains and seed products, malic acid, amino acid, organic hydrochlorides, feed and fat soybeans.
Ideal for drying powdered, granulated and flaky products such as pharmaceuticals, chemicals, industrial materials, foods and livestock feeds.
 

Static Fluid Bed
Features

* Automatic operation;
* Easy loading;
* Complete rapid discharge of finished
  product;
* Stirring action is effective with materials
  having poor fluidity;
* Batch rotation ensures uniform product
  quality;
* Significant heat transfer coefficient.
 

Typical Applications

Ideal for L-lysin high purity ammonium sulphate, zinc sulphate, drying of cereal products and other powdered, granular and crystalline products such as foods, industrial chemicals, pharmaceuticals, fertilizers, prilled coated products and livestock feeds.

Counterflo Cooler/Dryer & Counterflo Combination Dryer/Cooler
Features

* Fully automated continuous flow 
  operation;
* Complete product clean out;
* Variable discharge control;
* Efficient heat/cooling transfer within the
  product mass;
* First in - first out product flow;
* Easily incorporated as combined units;
* May use direct or indirect
  heating/cooling.

Typical Applications

Suited to handling pelleted feedstuffs, flaked product, granules and similar products where gentle non-degradation processing is necessary.  Combination units enable drying and cooling processing to be carried out within a small area.


 
Single Pass / Multi Pass Belt Dryers
Features

* Ideal for bulky products;
* Variable control of heating/cooling
  medium along the drying band;
* Ideal operating conditions easily
  maintained;
* Uniform drying/cooling;
* Moisture content removed from product
  is easily adjusted;
* Minimum degradation to the product
  physical characteristics;
* Easy to operate and maintain.
 

Typical Applications

Bulky foodstuffs and forage products, animal feeds, fertilizers and other granular materials, industrial chemicals, flaky or formed cake products, antibiotics, pigments, clay materials, calcium carbonate, etc.

Rotary Drum Dryers
Features

* Continuous operation permits mass
  production;
* Adjustment of temperature, volume,
  rotation speed and humidity of drying
  easily carried out to meet the required
  conditions;
* Handles bulky products and materials
  while assisting to break up the mass
  agglomerations;
* Simple construction, easy operation
  and maintenance.
 

Typical Applications

Drying of forage harvested crops, sawdust, fertilizers and chemicals.  Drying of bulky difficult to handle flaky, fibrous and sticky vegetable and industrial materials.

Pneumatic Dryers/Coolers
Features

* Available in a range of capacities;
* Suited to continuous automated
  applications;
* May be adapted to readily fit into the
  production arrangement;
* Indirect or direct heating to suit drying
  requirements;
* Easy to install and operate;
* Can be incorporated to convey product
  while drying/cooling;
 

Typical Applications

Ideal for removal of low moisture percent from powder and similar free flowing materials.  Suited to cooling dried product from alternative drying processes.

Continuous Tower Dryer
Features

* Designed for high capacity continuous
  flow drying of granular materials, 
  particularly cereal grains, pulses and 
  seeds;
* Fully automatic control;
* Available in wide range of capacities 
  and sizes.

Typical Applications

Cereal grain and seed product drying and cooling, coffee drying.


 
Grain Tech Engineering has extensive experience in the provision of drying and cooling installations for a broad range of product types including provision and installation of ancillary materials handling and storage equipment together with associated pollution control facilities to ensure operational compliance with environmental regulatory requirements.

Each application is detailed to ensure use of the most suitable equipment and determine the best operating conditions for the client requirements.


 
a. TGZZ Fluid Bed Dryer/Cooler

* Available in eight different sizes having a 
  capacity from 200 kg - 12000 kg/hr and 
  suited to processing a wide range of materials.
* May be incorporated for drying alone, cooling 
  alone or as combination processor.
* Mild steel or stainless steel construction.
* Adjustments to control the residence time are 
  easily carried out.
* Operates reliably and efficiently with little noise.
* May be supplied with all ancillary equipment to 
  make up a complete installation arrangement.
 


 
 b. SKLN Series Counterflo Cooler

 * Incorporates new advanced first in first out drying/cooling
   processing technology.
 * Easily adjusted to control the residence time for correct final
   temperature/moisture control.
 * Operates reliably and efficiently with little noise.
 * Suited to processing granular, pelleted, flaked and coarse
   ground materials.
 * May be supplied as a complete installation arrangement with
   ancillary equipment items.
 * Available in seven sizes with capacities from 2.5 - 25 MTPH.
 

Model:
Capacity (t/h):
Power (kW):
SKLN11x11

2.5

(0.75+0.55)1.3

14x14

5
(0.75+0.75)1.5

14x19

7.5

(1.1+0.75)1.85

19x19

10
(1.1+0.85)1.85

19x24

15

(1.5+1.1)2.6

24x24

20
(1.5+1.1)2.6

24x28

25

(1.5+1.5)3.0


 
 
c. SGLN Series Combination Dryer and Cooler

* Incorporates the counterflo transfer principle for both 
  drying and cooling sections.
* Fitted with unique full base counterflo discharge for first in
  first out operation regulated by hydraulic drive system.
* Proven reliable and extremely efficient operation when
  handling granules, pellets or flaked materials.
* Quiet operation.
* Available in three sizes having capacities from 2 -10 
  MTPH.
* May be supplied with all ancillary equipment to make up
  complete installation arrangement.
 
Model:
Capacity (t/h):
Power (kW):
SGLN14x14x2
2~4
2.95
SGLN19x19x2
5~7
3.75
SGLN24x24x2
7~10
3.75


 
 
d. SWLN Series 3 Combination Pellet Stabilizer and Cooler

 * Combines the functions of stabilizing and cooling within a single 
   unit which is easy to operate and maintain.
 * Ensures total cooking of the pelleted product for superior finished
   quality.
 * Cooling section reduces the temperature to not greater than 3-5oC
   above ambient.
 * Has a high capacity while being economical and reliable to 
   operate.
 * Available in three sizes having a capacity from 3-12 MTPH.
 * May be supplied with all ancillary equipment to make up a 
   complete installation arrangement.
 
Model:
Capacity (t/h):
Power (kW):
SWLN14x14
3-5
3.15
SWLN19x19
5-8
3.15
SWLN24x24
10-12
3.55


 
 
e. SFGZ Series Horizontal Band Dryer/Cooler

* Designed for drying/cooling a wide range of granular,
  pelleted, flaked, extruded and difficult to handle 
  products through transfer along a dual travelling band.
* Material is suspended in the horizontal position with 
  drying/cooling occurring evenly across the mass.
* Outer panel cladding is insulated for heat and energy
  retention within the machine.
* May be supplied with heated air from steam or hot
  water heat exchangers or optional indirect fired 
  burner.
* May be supplied with all ancillary equipment to make
  up a complete installation arrangement.
* Available in three sizes having capacities from 1-4 
  MTPH.
 
 
Model:
Capacity (t/h):
Power (kW):
SFGZ2
1~2
3
SFGZ3
2~3
3
SFGZ4
3~4
3


 
 
 f. SKGH Series Counterflo Bed Dryer/Cooler

 * High capacity short time continuous flow dryer/cooler 
   suited to processing cereals, grains, pellets, granules, 
   fertilizers, extruded products, etc.
 * Materials is distributed evenly across the full bed for an 
   even relatively thin depth for continuous discharge 
   through a variable vane discharge unit while the drying or
   cooling air is drawn up through the mass for rapid contact
   with the bed material.
 * Easily arranged for automated control of the called for 
   final moisture content or temperature.
 * Readily arranged as a complete installation with 
   associated equipment items.
 * Available in two sizes from 5-18 MTPH.
 
Model:
Capacity (t/h):
Power (kW):
SKGH2045
10~18
3+1.5+0.75
SKGH1630
5~9
3+1.5+0.75


 
 
g. Type GSG High Moisture Drum Dryer

* Suited to drying materials from (70% moisture content
  down to (15% moisture content.
* Operates within a closed circuit for optimum drying 
  efficiency and economies.
* Incorporates safety devices to ensure that safety of 
  operation is maintained.
* Wet material feed rate is fully adjustable to enable 
  convenient control over the final dried moisture content.
* Operates at a recovery rate or up to 99.8%.
* Has complete modulating and automatic control system for
  regulation of the drying operation.
* May be complimented with either of a single stage or dual 
  stage pneumatic drying or cooling arrangement for optimum
  performance when processing very high moisture content 
  products or combining cooling following the drying 
  operation.
* Available in three sizes and capacities from 1-3 MTPH.
 
Model:
Capacity (kg/h):
Power (kW):
GSG1
1000
35
GSG2
2000
55
GSG3
3000
120


 
 
 h. Model SWDF2 Pellet Stabilizer

 * Equipped for post cooking of pelleted or extruded livestock and 
   acquaculture feeds.
 * Enhances the final product quality without damaging the 
   nutritional features.

 * Suited to a production capacity of up to 2.0 MTPH.
 * Power: 0.4x2kW


 
For additional technical information on the complete range of Dryers and Coolers available together with their applications contact Grain Tech Engineering Ltd.

 
 
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