.

 
 
 3     Densification and Extrusion Processing Equipment

Available in a range of machine sizes and capacities from 0.5 M.T.P.H. -  30 M.T.P.H. and suited for particle size upgrading, densification and extrusion applications within the animal feedstuffs, chemical, thermoplastic and process industries as the proven answer to:
 

* Increase Material Density
* Produce Dust-Free Material
* Reclaim and Minimize Fines
* Facilitate Materials Handling
* Improve Product Appearance
* Recover Scrap for 
  Reprocessing
* Bind Dissimilar Materials
* Increase Particle Size
* Prevent Product Segregation

 
Designed for Heavy Duty Applications

Each of the pellet press models supplied by Grain Tech Engineering is based around a heavy duty gear drive box or optional twin belt drive unit fitted up to a substantial base mounting plate complete with drive motor and transmission arrangement.  Direct coupled gearbox models are fitted with precision-machined gears from the finest alloy steels to close tolerances for maximum strength, alignment and long service life.  Roller bearing mounted, they provide quiet, smooth operation with the gears operating within a tightly sealed protective oil bath.

Twin drive belt transmission models have heavy-duty dual motor mountings complete with twin tooth cog pulley and belt transmission to a main drive pulley for positive motion.

 The material feeder, pre-conditioner and pellet press main
 access door are each fabricated from stainless steel for
 long life.  Safety devices are fitted for fail-safe operation
 and the dies, which are available in a wide range of pellet
 diameters, have a reputation for long life in heavy
 continuous service.  The die and roller assemblies for each
 model are especially designed to handle a range of
 capacities in true proportion to 
 the power input.  Rollers are available in a variety of
 surface finishes: corrugated, dimpled, coin slot, and 
 hard-cote. 

 Each of the model range is built for high capacity
 operation, 24 hours a day with a minimum of labour and
 maintenance cost.


 
Suited to Processing a Wide Range of Raw Materials

The range of materials, which are successfully being densified using pelleting presses, includes:
 

* Adipic acid
* Amides
* Animal Feedstuffs
* Asbestos
* Bait Products
* Carbon
* Catalysts
* Cellulose Acetate
* Charcoal
* Chrome Acid
* Clay
* Coal Dust
* Coffee
* Colour 
  Concentrates
* Crumb Rubber
* Cryolite
* Detergents
* Dog & Pet Foods
* Ethyl Cellulose
* Feeds
* Fertilizer
* Formaldehyde
* Fullers Earth
* Graphite
* Herbicides
* Insecticides
* Kaolin
* Latex
* Lignin
* Methyl Cellulose
* Nylon
* Organic Fertilizer
* Potash
* Pharmaceuticals
* Phenolics
* Polyethylene
* Polypropylene
* Polyesters
* Pulp
* Rodenticides
* Sander Dust
* Saw Dust
* Super Phosphate
* Tale
* Urea
* Xanthates
* Zinc Oxide

 
Machine Supply or Turnkey Processing Installation

Grain Tech Engineering has accumulated a wealth of knowledge on all aspects of installation and operation of pellet densification and extrusion processes from single machine supply to complete integrated processing arrangements.  Advice and assistance in determining the suitability of a proposed installation can be provided as well as the feasibility, design and installation specifications necessary for a total package proposal.
 


 
a. Series SZLH25 Pellet Press

* Ideal for small scale feed milling and densification 
  applications.
* Heavy-duty design complete with gear box drive.
* Stainless steel feeder, conditioner and main door 
  components for long life.

* Capacity:           From 0.75 - 1.5 MTPH
* Pellet sizes:           2.5mm - 15mm
* Main Motor Size:          15 kW
 


 
 b. Series KYW32 Pellet Press

 * Suited for small to intermediate capacity feed milling 
   and densification applications.
 * Direct coupled main motor drive with separate 
   conditioner and feeder drives.
 * Stainless steel feeder, conditioner and main door 
   components.
 * Heavy-duty design and fabrication.

 * Capacity:              2 - 5 MTH
 * Pellet Sizes:        2.0mm - 19mm
 * Main Drive Motor:    37 kW
 


 
c. Series KYW32b

* Design and equipment supply is as for the Series KYW32 
  pellet press, however, the Series KYW32b machine is fitted 
  complete with multi-stage pre-conditioner for optimum control 
  of pre-heating within the formulation. The heating within the 
  multi-tier pre-conditioners is through both indirect heat 
  exchange and direct steam injection.
 


 
  d. Type FZLH Pellet Press

  * Available in sizes from 22 kW through to 160 kW and 
    capacities from 0.5 - 15 MTPH.
  * Direct coupled main drive motor.
  * Stainless steel feeder, pre-conditioner and pellet 
    chamber door.
  * Heavy-duty fabrication and operating components.
  * Incorporates safety lock out devices to ensure safe 
    operation.
  * Reliable operation with high capacity, low noise, low 
    power consumption and minimum maintenance and 
    operating costs.

* Type:
* Main power:
* Capacity:
* Feed Screw Power:
* Die Diameter:
FZLH30
 22, 30
0.5-3.0
0.75
300
32
37, 45
1.0-4.0
0.75
320
35
55
2.0-6.0
2.2
350
40
75, 90
2.5-8.0
2.2
400
42
110
3.0-10.0
3.0
420
508
110,132, 160
 4.0-15.0
3.0
508

 
e. Type MUZL350 Pellet Press

* Dual Motor two stage drive via double sided timing belt 
  drive transmission from each motor to the quill shaft main 
  driving pulley incorporating a torque clutch for machine
  protection.
* Stainless steel feeder, conditioner and pellet press main
  door.
* Heavy duty fabricated and mechanical cast steel 
  components.

* Main Motors:  2 x 30 kW
* Capacity:       3 - 6 MTPH
 


 
 f. Type MUZL 600/1200 Pellet Press

 * Dual Motor two stage via double sided timing belt 
    transmission from each motor to the quill shaft main 
    driving pulley incorporating a torque clutch for machine
    protection.
 * Stainless steel feeder, conditioner and pellet press 
    main door.
 * High capacity pre-conditioner with liquid addition 
    facilities.
 * Taper fitted die for rapid disassembly.
 * Three roll design.

* Type:
* Motor/Drive Size:
* Capacity (MTPH):
MUZL 600
 55kWx2
8-12
600
75kWx2
12-18 
1200
90kWx2
10-22
1200
110kWx2
22-30

 
 
g. Type SPHS132 Extruder

* Incorporates V/S feeding unit complete with 
   magnetic separator and pre-conditioner.
* Specially designed barrel and screw components 
   machined and heat treated to provide optimum 
   efficiency and life.
* Stepless speed control for the main drive motor to
   enable matching the optimum speed for the 
   extrusion application.
* Smooth operation and low noise.
* Complete supply arrangement includes electronic 
   control panel and cutter.

* Output:       0.6 - 1.2 t/h
* Main Power:   55 kW
 


 
 h. Type SPZL 180 Expander

 * Incorporates feeders and pre-conditioner complete 
   with steam injection facilities and extremely high-
   pressure single screw expansion section fitted with 
   die head.
 * Offers significant advantages to increasing quality 
   and productivity within following pelleted livestock 
   feeds through ensuring:
        * Higher percentage of liquid addition.
        * Improved pellet quality.
        * Improved digestibility.
        * Significant bacteria reduction.

 * Capacity:         3~6 t/h (at the exit of expander)
 * Main Power:   55/75 kW
 * Material Temperature (after Expanding): 90oC - over 90oC
 


 
 
For complete information and Datasheets on the range of Pelleting and Extrusion Processing Equipment and Technology phone, fax or e-mail Grain Tech Engineering Ltd.

 
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